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Experimental soft capsule machine

Description: Fully automatic experimental soft capsule machine: It is a soft capsule model that can be used for laboratory research and development at the same time. This machine is also a model that can produce both large and small pills (100mg-2000mg). GMP requirements are carefully designed. Using a single-phase 220V power supply, this model is currently widely used in new product development and teaching demonstrations in pharmaceutical research institutions and key universities.

  • Product model: FHL-50
  • Product origin:
  • Update time: 2021-11-08
  • Visits: 2713

Detailed introduction

Brief Introduction of FHL-50 Fully Automatic Experimental Soft Capsule Machine

product description

FHL-50 Fully Automatic Experimental Soft Capsule Machine is a soft capsule model that can be used in laboratory research and development at the same time for trial use. This machine is also a model that can produce large and small pills (100mg-2000mg). , It is designed carefully in accordance with GMP requirements. Using a single-phase 220V power supply, this model is currently widely used in new product development and teaching demonstrations in pharmaceutical research institutions and key universities.

The machine uses a variety of automatic control technologies, simple operation, stable performance, and reliable work. The whole machine adopts optimized design, complete functions and compact structure. The complete set of equipment includes a host and control system, a dryer, a chemical tank, a batching tank, a colloid mill, a set of molds, a complete set of equipment with exquisite materials, fully in line with GMP requirements, and the entire set of equipment has a small footprint ( 2 square meters), suitable for various industries such as medicine, food, cosmetics, and health products.

 

Innovative features of fully automatic experimental soft capsule machine

 

1. A three-in-one model that can be used in laboratory research and development at the same time for small-scale, pilot-scale and small-scale production.

2. Horizontal soft capsule machine. A. The rubber is running horizontally and is not easy to break; the traditional model adopts the rubber folding surface to run, which may cause the rubber to break during the operation; B. The operating height is less than 1.3M, which is easy to operate; the traditional model is difficult to operate when the height is 1.7M;

3. Use micro-lubrication technology. A. There is very little lubricating oil in the production process of the capsules, which overcomes the problem of excessive oil on the rubber surface, and is easy to clean and dry the capsules. B. The rubber skin runs smoothly and evenly, and there will be no rubber accumulation.

4. Combination technology of air cooling and water cooling. Keep the temperature of the refrigeration system constant during the operation of the machine. Air cooling and water cooling can be switched freely or operated at the same time to ensure the normal and stable operation of the machine under the conditions of the difference in climate between the north and the south, and the difference in air pressure between plains and plateaus.

Technical parameters of FHL-50 automatic experimental soft capsule machine

 

1. The main purpose, function and characteristics of the equipment

  The soft capsule machine is mainly used for the trial production of health care products and drugs. The health care products and drugs are packaged into soft capsules of different sizes and fillings, and the shape is dried. It can increase the bioavailability of the inclusions, prolong the validity period, and has a beautiful appearance. The formula is flexible and convenient, mainly for school students' internship operation and new product development, small-scale and pilot-scale services.

Research on the technology of new dosage forms of soft capsules for food, health products and Chinese medicine.

Internship operation demonstration teaching for students in school.

Small-scale trial and pilot-scale trial of soft capsule varieties.

By simulating the whole process of the soft capsule production line, a full set of process parameters for the production of new soft capsule varieties can be obtained through experiments to guide mass production.

 

2. Technical parameters and indicators

(1) Host (pellet making system)



The host adopts a computer control system and PLC touch screen operation
Maximum production capacity: 5000 grains/hour
Rolling mold size: Φ64×75mm
Roller mold speed: 0-5rpm stepless variable speed servo motor control
Fluid single plunger supply volume: 4x (0-2ml)
Finished capsule filling accuracy: ≤±1%
Equipment power: 2kW
Power supply system: three-phase AC220V 50HZ 0.18KW
Size: 800X650X1100mm
Weight: 200kg

(2) Dryer (setting drying system)



Drying cage size: φ620*960mm
Rotation speed of drying basket: 21rpm
Equipment power: 0.09KW AC220V
Fan power: AC220V 50HZ 0.4KW
Size: 500X400X420mm
Weight: 40kg
(3) PLG-40 chemical glue tank (mixing system)

Material: stainless steel 304
Effective volume in the barrel: 40L
Stirring speed: ≥17r/min
Allowable pressure in the barrel: -0.09MPa ~ +0.06MPa
Heating power: 1.5Kw Ac220V
Mixing power: 0.1Kw Ac 220V
Vacuum degree; 0.098mpa
Pump displacement: 90L/min
Motor power: 180w
Outer diameter: Φ450×900 mm
Weight: 60kg

(4) Mould (pellet making system)



Material: aviation aluminum alloy
Injection section: 1
Distribution plate: 1
Timing gear: 1
Size: 64×75 (mm)
Weight: 3 kg
(5) Dry the tray car (drying system)

Material: PE (food grade)
Drying capacity: 100-3000 grains/tray
Cart size: 755×489×20 (mm)
Pallet size: 750×485×55 (mm)
Overall dimensions: 750×490×750 (mm)
Weight: 28 kg
Quantity: 20

(6) LSJ-II refrigeration unit (refrigeration system)

Material: stainless steel 304

Coolant capacity: 35L

Cooling capacity: 2.75w 2400kc

Cooling temperature: 0-15℃, the error is within 1℃

Power supply system: AC220V 50HZ

Power: 1.0kW

Compressor: fully enclosed rotor refrigeration compressor

Refrigerant: Freon R22

Control method: microcomputer controller

Size: 500X450X780mm

Weight: 30kg

(7) SKZ-5 control system (pellet making system)

Material: 304 stainless steel, corrosion resistant

Computer real-time control system, PLC touch screen operation

Size: 300X650X1100mm

Weight: 10kg

(8) JT-50 colloid mill

Material: 304

Material processing fineness 2-70um

Processing capacity: 60-150kg/h

Feeding fineness 6mm

Screen frame thickness: 21mm

Filter size: 150*1117mm

Material volume: 100L

Motor power: 5.5 kW

No-load speed: 3000±100r/min

Size: 320×320×760mm

Weight: 26 kg

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Tianjin fenghuolei Intelligent Technology Co., Ltd Address:No. 19, Yunjing Road, Shangmatai Town, Wuqing District, Tianjin   technical support : Pharmacy Website
  • Contacts:MRS SUN
  • QQ:2895835928
  • Fax:022-29366699
  • Email:2895835928@qq.com

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